Stream 01 — Plastic derived

Polymer chains back to usable molecules

Plastic that mechanical recycling cannot economically handle is converted at molecular level into circular hydrocarbon products.

Plastic-derived process

Nine controlled stages from feedstock to product slate.

  1. 01

    Plastic feedstock

    Difficult-to-recycle polyolefin-rich streams that would otherwise be landfilled or incinerated.

  2. 02

    Feed preparation

    Sorting, size reduction, drying and contaminant removal to a controlled feed specification.

  3. 03

    Technotherm pyrolysis

    Oxygen-starved thermal conversion cracks long polymer chains into hydrocarbon vapours.

  4. 04

    Vapour treatment

    Hot vapour conditioning removes contaminants and heavy tar carry-over.

  5. 05

    Condensation

    Staged cooling recovers condensable hydrocarbons; non-condensables feed process energy.

  6. 06

    Pyrolysis oil

    Raw plastic-derived hydrocarbon liquid, the intermediate for all downstream cuts.

  7. 07

    Cleaning / upgrading

    Removal of chlorides, metals and residual solids to protect downstream specification.

  8. 08

    Fractionation / distillation

    Separation into defined boiling-range cuts under controlled distillation.

  9. 09

    Circular naphtha + diesel-range fuel + heavy fraction

    Three commercial outputs placed through Future Fuel Tech.

Shredded mixed plastic flake feedstock in a stainless steel industrial hopper

Feedstock envelope

Specification in, specification out.

Feed quality drives product quality. Every load is characterised, prepared and mass-balanced before it enters the conversion train.

ACCEPTED

Mixed polyolefin, film, rigid and multilayer plastic rejected by mechanical recyclers.

PREPARED

Shredded, dried and de-contaminated to a controlled particle and moisture window.

EXCLUDED

High-chlorine and heavily inorganic streams outside the process envelope.

DOCUMENTED

Batch-level records supporting downstream traceability and mass balance.

Have feedstock to place, or volume to offtake?

We contract plastic and tyre feedstock supply, and place circular fuel volumes through Future Fuel Tech.